Guardrail Systems

According to the Hierarchy of Controls, passive fall protection is one of the most effective methods for safeguarding workers at height. HySafe offers a range of non-dynamic, stationary solutions, including guardrails,  that provide continuous protection without requiring any action or equipment from the user.

Guardrails do not require workers to don or inspect PPE, helping to streamline workflows and increase overall productivity.

Guardrail systems help prevent falls in high-risk areas like rooftops, warehouses, and elevated platforms.

They’re durable, low-maintenance, and meet OSHA safety standards.

They clearly define safe zones and reduce the risk of accidents.

Whether you need a temporary setup for a job site or a permanent system for your facility, safety guardrails offer strong, reliable protection.

Investing in safety guardrails also helps avoid costly fines and downtime due to safety violations.

Benefits

Low Maintenance 

Minimal inspections or upkeep needed

Versatile and Adaptable

Permanent, temporary and portable options

Easy to Use

No special training or gear

Types of Guardrail

Guardrail systems come in different styles to suit specific environments and safety needs. Here's a quick look at the most common options.

Passive-System

Non-Penetrating Freestanding Guardrail

Ideal for rooftops where drilling isn’t an option. These systems use weighted bases, so they won’t damage roof membranes and can be moved or expanded as needed.

 

 Key Features:

  • No roof penetration
  • Corrosion-resistant
  • Easy to install and relocate
Passive-System

Permanent Guardrail

These rails are anchored into concrete, steel, or wood for long-term use. Great for rooftop edges and around mechanical equipment.

 

Key Features: 

  • Durable materials built for long-term exposure
  • Customizable configurations to suit various roof and structure types

Guardrail Applications

Safety guard rails are a versatile safety solution used in a wide range of settings to prevent falls and protect workers. From rooftops and oil pits in maintenance facilities to warehouses, singular systems create secure barriers where hazards are present. Guardrail systems can include swing gates and loading dock safety gates, providing enhanced protection and controlled access.

Rooftop-System

Rooftops

Create safe zones near roof edges and hatches, often with self-closing gates, for added safety. They complement lifelines or anchor points and reduce reliance on personal fall arrest systems.

Retail-Commercial-Industries

Skylights

Provides a protective barrier around rooftop skylights, preventing accidental falls without compromising natural light or requiring personal fall protection equipment.

Manufacturing-Industries

Warehouses

Serves as a visual barrier for people and equipment from forklifts and other vehicles. Commonly used to mark walkways or guard machinery.

Anchorage-Equipment

Elevated Platforms & Mezzanines

Prevent falls in areas above ground level. Common in maintenance zones and industrial workspaces.

Ladder-System

Roof Hatches

Protects workers entering or exiting roof hatches. Usually includes a self-closing gate for extra safety.

Construction-Industries

Construction Sites

Offer fast, flexible fall protection. Adapt to changing layouts and site conditions.

Passive-System

Temporary Guardrail

Quick to install and remove, perfect for short-term work. Lightweight and OSHA-compliant, ideal for construction sites.

IMG_0480

Material Options, Custom Design & Expert Installation

Guardrail systems come in steel, aluminum, and fiberglass. Steel is strong and long-lasting; aluminum is lighter and ideal for rooftops. Fiberglass is non-conductive, making it the best choice for telecommunications and environments with sensitive electronic equipment.

Systems are customizable by length, gate placement, and mounting type, always with an eye toward integrating seamlessly with other fall protection components as needed.

 

We provide full support, site evaluation, layout design, and installation. Our team ensures your system is OSHA-compliant and built for your needs. Maintenance plans are also available to keep everything in top shape.

Guardrail Design Considerations

Designing an effective guardrail system involves more than just picking a style. You’ll need to consider , installation methods for different surface types, access points, frequency of use and alignment with industry standards like ANSI and OSHA Safety rails must be 42 inches tall with midrails or other barriers to prevent falls through gaps.

 

Different environments present different challenges; what works for a rooftop might not be suitable for a loading dock or warehouse. This also includes considering specific hazards like skylights or ladder access points, which may require specialized solutions beyond guardrails. That’s why it's important to get guidance on materials, installation practices, and regulatory compliance before you commit.

 

Frequently Asked Questions

How far from the roof edge should guardrail be installed?

Guardrails should typically be placed no closer than 16 inches  to any unprotected side or edge to provide proper fall protection and remain OSHA compliant.

When are you required to have roof guardrail?

Any unprotected edge over 6 feet in height (in construction) or 4 feet (in general industry) requires fall protection under OSHA rules. Guardrails are a compliant way to meet those regulations.

Which guardrail is right for your facility?

That depends on several factors, whether you need a permanent or portable solution, what type of surface you're mounting to, and your long-term needs. We can help assess your space and recommend the best option.

What maintenance is required for guardrail systems?

Most systems require only periodic inspections for wear, corrosion, and stability. We also offer maintenance plans to help keep everything up to code.

What is the purpose of guardrails?

Guardrails serve as a passive fall protection system, creating a physical barrier that prevents people from reaching hazardous edges or openings.

When should guardrails be used?

Guardrails should be used anywhere there's a risk of falling, such as rooftops, elevated platforms, mezzanines, walkways, cooling towers, tanks and construction zones.

Joist Anchor

Joist Anchor

Railing & Lifeline

Railing & Lifeline

X-Rail Tank Anchor

X-Rail Tank Anchor

Fixed Rung Lifeline

Fixed Rung Lifeline
Joist Anchor

Joist Anchor

X-Rail Tank Anchor

X-Rail Tank Anchor

Fixed Rung Lifeline

Fixed Rung Lifeline

Testimonial

“The HySafe experts made it very easy to understand the OSHA requirements and it was a pleasure working with them from concept through installation and training.”

Vince Williamson

Quality Director, Rahco Rubber

Our Industries

Transportation

Custom fall protection for railroads, airports,

shipyards and trucking centers.

Stadium & Arena

At height safety systems for entertainment venues

and convention centers.

Amusement

Custom solutions for amusement parks and rides

including roller coasters.

Education

Custom solutions for amusement parks and rides

including roller coasters.

Manufacturing

Fall protection solutions for industrial, agricultural

and chemical plants.

Government & MIlitary

At height safety solutions for the armed forces and

military bases.

Construction

Custom protection for new construction,

expansions and general contractors.

Retail & Commercial

At height safety solutions for hotels, restaurants

and property management.

FS LDF ladder davit_application2

We know how to protect workers at-height.

What sets HySafe apart is how we use our knowledge. We pair education and expertise to make engineered fall protection easy.